iTec – tablet deduster with stainless steel segments “HC” High Containment ≤OEB5

The “HC” High Containment unit is used for highly toxic drugs preventing any contact with the operator and the production room. This equipment is foreseen to be connected with any tablet press as a WIP – washing in place or a WOL – washing off line solution.
The stainless steel segments are ideal for microtabs and effervescent tablets.

Key benefits
  • Patented ≤OEB5 WIP/WOL dedusting and metal check - SMEPAC tested and ATEX certified
  • Pressure monitoring with fail security valves and Pressure decay
  • 4 elevation heights from 500 mm to 1250 mm
  • FDA-approved light components to handle and wash
  • Ergonomic, Efficient, Robust, Reliable
  • No risk of cross contamination - Easy validation
  • Central HMI with OPC UA, CFR 21 Part 11 compliant

In addition to the OEB 5 containment performance, the new High Containment Washing In Place solution permits the washing up of the equipment at the end of the production batch. This concept will guarantee that all volatile dust is removed before the dismantling of the equipment. At conception, the utmost care has been taken to simplify the design allowing to reduce the number of parts to be assembled/disassembled without any tools. Connectivity systems, like Alpha Beta valves, can be customized at the various point of connectivity of the machine.

The machine includes pressure monitoring and pressure decay. This pressure decay allows the operator to do a final tightness test before to start using toxic drugs in the system. At the end of the batch, the machine can be washed automatically in conjunction with the tablet press or in a separate room.
The conception of the unit and its washing kit allows to save space in the production room and to reduce the retention areas. All wiring and piping are fully integrated with the machine frame.

Additional options:

Products to process Tablets/Capsules
Dedusting technology Vertical uphill with air jet
Air jet Yes
Deburring option Yes
Conveyor material FDA Hi-tec Stainless Steel spiral segment
Capacity/Speed High
Micro tablets Ø 2,5 mm Up to 5.000.000 tabs/h
Small Tablets Ø 5 mm Up to 3.000.000 tabs/h
Medium Tablets Ø 13 mm Up to 600.000 tabs/h
Effervescent Tablets Ø 20 mm Up to 200.000 tabs/h
Small capsules Size 4 Up to 750.000 tabs/h
Large capsules Size 0 Up to 300.000 caps/h
Interfacing/Connectivity
Inlet Height
Low Line
Standard Line 610 mm to 1000 mm
High line N/A
Available elevation heights 500 / 750 / 1000 / 1250 mm
Accessories
Metal check CEIA /PH21N - Head aperture Ø 70 mm
Intrinsic sensitivity SS 316L 0,40 mm
Ferro 0,25 mm
Non Ferro 0,30 mm
Metal check Lock Insight - Head aperture Ø 70 mm
Intrinsic sensitivity SS 316L 0,50 mm
Ferro 0,30 mm
Non Ferro 0,35 mm
Diverter 2 ways - 4 ways - Euro Pallet - Circular
Tester 4 parameters Weight-Tickness-Hardness-Diameter
Regulations
Occupational Exposure Band OEB 5
Noise level <69 dB(A)
GMP compliance Yes
CE compliance Yes
Cleaning and Dismantling
Manual cleaning Easy access for cleaning/No tools required
Automatic cleaning Optional skid for Washing In Place or Washing Of Line

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