iSeries – PFC tablet deduster with polymer segments “DT” Dust Tight

The “DT” Dust Tight model reduces the operator exposure to product and dust contamination in the production room. Dust Tight systems are modularly upgradable to “C” Containment and “HC” High Containment washable solutions.

Key benefits
  • Patented “Dust Tight” dedusting and metal check - ATEX certified
  • 5 elevation heights from 500 mm to 1500 mm - Compact footprint
  • FDA-approved light components to handle and wash
  • Ergonomic, Efficient, Robust, Reliable
  • Quiet operation <69 dB(A)
  • No risk of cross contamination - Easy validation
  • Central HMI with OPC UA, CFR 21 Part 11 compliant

Our unique patented metal check system Flex Connect guarantees a completely closed Dust Tight transfer from deduster to drum with no tri-clamp solution.

The unit is generally equipped with a metal particles detector. Three different detectors are available per customer’s choice: Lock, Ceia, Safeline. As metal particles detectors are sensitive to vibrations, the vibrating parts of the deduster are isolated from the steady parts by our Flex Connect components. This allows to reach optimal accuracy such as a spherical 316L stainless steel part of 0,4 mm in the products. A smart system allows us to introduce test samples inside the metal check head without contact between operator and product.

Metal check parameters are monitored through an integration of an original software of metal check supplier inside the central machine HMI.

There are 5 different conveying dedusting heights available, from 500 mm to 1500mm.

Thanks to sophisticated engineering, this Dust Tight unit can be easily transformed into a “C” Containment or “HC” High Containment with washable execution.

Frame pre-equipped for:

  • Diverter
  • Sampling
  • Test sampler inserters
  • Autocheck for metal checker
  • IPC tester (weight, thickness, hardness and diameter)
  • High containment
  • Washing In Place/Washing Off Line

Products to process tablets
effervescents
Air jet No
Deburring option No
Conveyor material FDA Hi-Tec polymer
Capacity/Speed
Micro tablets <Ø 3,5 mm N/A
Micro tables >Ø 3,5 mm 18000000
Small Tablets Ø 5 mm 3000000
Medium Tablets Ø 13 mm 600000
Large oblong tablets 21x10x7 mm 320000
Effervescent Tablets Ø 20 mm 150000
Small capsules Size 4 N/A
Large capsules Size 0 N/A
Interfacing/Connectivity
Interlacing type Low Line
Inlet Height 577 - 773 mm
Elevation Height 540 / 810 / 1085 / 1360 / 1635 mm
Outlet Height 759 - 1876 mm
Total Height 1375 - 2471 mm
Accessories
Metal check CEIA/PH21N - Head aperture : Ø 70 mm
Intrinsic sensitivity SS 316L: 0,40 mm
Ferro: 0,25 mm
Non ferro: 0,30 mm
Metal check LOCK Insight - Head aperture : Ø 70 mm
Intrinsic sensitivity SS 316L: 0,50 mm
Ferro: 0,30 mm
Non ferro: 0,35 mm
Diverter No
Empty capsule eliminator No
Tester No
Regulations
Occupational Exposure Band Dust Tight "DT"
Noise level <69 dB(A)
GMP compliance Yes
CE compliance Yes
Cleaning and Dismantling
Manual cleaning Yes
Automatic cleaning No
Maximum cleaning temperature 85°C

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