“DT” Dust Tight – iCaps capsule polisher with metal check

The “DT” Dust Tight model guarantees excellent polishing due to a patented system, and reduces operator exposure and dust contamination in the production room. Dust Tight systems are modularly upgradable to “C” Containment and “HC” High Containment washable solutions.

Key benefits
  • Patented “DT” Dust Tight polishing and metal check process - ATEX certified
  • Total emptying with all capsules type
  • 4 elevation heights from 1000 mm to 2200 mm
  • FDA-approved light components to handle and wash
  • Ergonomic, Efficient, Robust, Reliable
  • No risk of cross contamination
  • Central HMI with OPC UA, CFR 21 Part 11 compliant

The iCaps range is based on a new generation of modular segments of 400mm. Each section includes a patented rotating brush, specifically designed for capsule elevation, dedusting and polishing of any size and shape, from 00 to 5. The modular design allows height gain. Four different conveying heights are available from 1000 mm to 2200 mm. A patented homogeneous vacuum flow channel combined with product flow deflection ensures very high dedusting and polishing performances. This new generation of unit ensures complete emptying of the unit in a few seconds with all types of capsules and weights. Utmost care has been taken to simplify the design to reduce the amount of parts to assemble and disassemble and to avoid the use of tools. The iCaps can be combined with Ceia and Lock metal detectors. The iCaps generation includes Dust Tight cover features to reduce operator exposure to product and dust contamination in the production room. Dust Tight systems are modularly upgradable to “C” Containment and “HC ” High Containment washable solutions.

  • Sampling door
  • Capsules diverter
  • Metal check test sample inserters
  • Autocheck for metal checker
  • IPC tester (weight and length)
  • High containment
  • Washing In Place/Washing Off Line

Products to process Capsules
Polishing technology Patented helicoidal brush system with side vacuuming
Polishing effect High performance level
Vacuum On each elevation tube section
Total emptying Yes, all formats and weight
Conveyor material FDA Hi-tec polymer
Capacity/Speed
Small capsules Size 4-5 Up to 750.000 caps/h
Medium capsules Size 1-2-3 Up to 400.000 caps/h
Large capsules Size 0-00 Up to 250.000 caps/h
Interfacing/Connectivity HMI with OPC UA capability
Inlet Height 558 mm (center of inlet tube DN50)
Available elevation heights 1000/1400/1800/2200 mm
Accessories
Pressure monitoring N/A
Pressure decade N/A
Metal check CEIA/PH21N - Head aperture Ø 70 mm
Intrinsic sensitivity SS 316L 0,40 mm
Ferro: 0,25 mm
Non ferro: 0,30 mm
Metal check Lock Insight - Head aperture Ø 70 mm
Intrinsic sensitivity SS 316L 0,50 mm
Ferro: 0,30 mm
Non ferro: 0,35 mm
Autocheck for metal detector Optional
Empty Capsule Eliminator Optional ECE
Diverter Optional 2 ways/4ways/Euro Pallet
Tester Optional 2 parameters "DT" Dust Tight weight and lenght
Regulations
Occupational Exposure Band "DT" Dust Tight
Noise level <72 dB(A)
GMP compliance Yes
CE compliance Yes
Material certificate Available
IQ-OQ protocol Available
Cleaning and Dismantling
Manual cleaning Easy access for cleaning/No tools required
Automatic cleaning N/A
Floor dimension 711 mm x 460 mm
Frame parts Stainless steel 304 - brushed
Frame mounted on wheels Yes

Services

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