iCaps – capsule polisher with metal check “DT” Dust Tight

The iCaps range offers great flexibility, enhanced output, and superior polishing efficiency.
Thanks to its modular design, the iCaps is customizable to meet specific customer requirements.

Key benefits
  • Total emptying with all capsule formats and weight
  • 4 elevation heights from 1000 mm to 2200 mm
  • FDA-approved light components to handle and wash
  • Ergonomic, Efficient, Robust, Reliable
  • No risk of cross contamination
  • Central HMI with OPC UA, CFR 21 Part 11 compliant

The modular design offers 4 different conveying heights: 1000, 1400, 1800, and 2200mm. Each section includes a rotating brush, specifically designed for capsule elevation, dedusting, and polishing of any size and shape, from 00 to 5.

The patented technology combines a homogeneous vacuum flow on one side, which provides very high polishing performances, and a unique aspiration window design on the other, to ensure complete emptying of any capsule type.

Utmost care has been taken to simplify the design to reduce the number of parts to assemble and disassemble and to avoid the use of tools.

Combinable with Ceia or Lock metal detectors, the “DT” Dust Tight model reduces operator exposure to product and dust contamination in the production room. Dust Tight systems are modularly upgradable to “C” Containment and “HC” High Containment washable solutions.

 

Additional options:

 

 

GUIDE | iCaps
10 Key considerations before
purchasing a capsule polisher

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Products to process Capsules
Polishing technology Patented helicoidal brush system with side vacuuming
Polishing effect High performance level
Vacuum On each elevation tube section
Total emptying Yes, all formats and weight
Conveyor material FDA Hi-tec polymer
Capacity/Speed
Small capsules Size 4-5 Up to 750.000 caps/h
Medium capsules Size 1-2-3 Up to 400.000 caps/h
Large capsules Size 0-00 Up to 250.000 caps/h
Interfacing/Connectivity HMI with OPC UA capability
Inlet Height 558 mm (center of inlet tube DN50)
Available elevation heights 1000/1400/1800/2200 mm
Accessories
Pressure monitoring N/A
Pressure decay N/A
Metal check CEIA/PH21N - Head aperture Ø 70 mm
Intrinsic sensitivity SS 316L 0,40 mm
Ferro: 0,25 mm
Non ferro: 0,30 mm
Metal check Lock Insight - Head aperture Ø 70 mm
Intrinsic sensitivity SS 316L 0,50 mm
Ferro: 0,30 mm
Non ferro: 0,35 mm
Autocheck for metal detector Optional
Empty Capsule Eliminator Optional ECE
Diverter Optional 2 ways/4ways/Euro Pallet
Tester Optional 2 parameters "DT" Dust Tight weight and lenght
Regulations
Occupational Exposure Band "DT" Dust Tight
Noise level <72 dB(A)
GMP compliance Yes
CE compliance Yes
Material certificate Available
IQ-OQ protocol Available
Cleaning and Dismantling
Manual cleaning Easy access for cleaning/No tools required
Automatic cleaning N/A
Floor dimension 711 mm x 460 mm
Frame parts Stainless steel 304 - brushed
Frame mounted on wheels Yes

Services

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