iSort with iLift

The iSort, combined with the iLift elevator, is the perfect solution to improve the packaging line efficiency by sorting broken, twins or capped tablets before entering the feeding system.

Key benefits
  • Sort broken, twins and capped tablets
  • Excellent sorting capabilities even for oblong products
  • Highly precise and automatic sorting adjustment
  • Increased blister line efficiency thanks to the patented automatic anti jamming system
  • High speed inspection up to 500.000 tablets per hour
  • 2 product discharge heights: 1855 mm and 2355 mm
  • Fast changeover due to pre-set product adjustment
  • Easy cleaning, handling and maintenance
  • Central HMI with OPC UA, CFR 21 Part 11 compliant
  • Available in Dust Tight and "C" Containment versions

Installed upstream of a blister machine, the iSort has been designed to automatically sort undersized tablets and product fragments that contaminate the feeding system, avoiding jamming and costly downtime on the packaging line. The sorting unit is configured with a specific lifting system (2 different heights available) that elevates the product to the blister line hopper. All the equipment is perfectly connected to a fully closed system that avoids any dust emission.

Furthermore, it can be alternately combined with a tablet deduster or capsule polisher for a complete dedusting/polishing process connected to the packaging line. An ultimate generation of iSort can be fully integrated in the packaging line to easily bypass space limits.

Product features are stored in a very user-friendly HMI in order to guarantee reproducibility of the process and enabling fast and automatic changeover. Only one format part is needed to mechanically adapt the system to sort tablets of any size and shape.

Utmost care has been taken to facilitate the assembly, dismantling and maintenance without the use of tools.

In combination with a tablet deduster and a Flex Connect connectivity, the iSort can be used as a “C” Containment <OEB4 solution.

Assy # #460 002 30 for iSort+iLift 2500
#460 002 40 for iSort+iLift 3000
Item Description iSort with the bucket elevator iLift
Description The iSort, combined with the iLift elevator, is the perfect solution to improve the packaging line efficiency by sorting broken, twins or capped tablets before entering the feeding system.
Sorting technology Patented mechanical sorting device
Sorting defects Broken, twins, capping
Round tablets Yes - 100% of the defect sorted
Oblong tablets Yes - 100% sorting of ≤ 75% of the tablets length/diameter
Effervescents Yes - 100% of the defect sorted
Microtabs On request
Capsules On request
Small tablets Ø8x3mm 1 000 000 tabs/h
Medium tablets Ø13x4mm 800 000 tabs/h
Small Oblong tablets 8x4x3mm 800 000 tabs/h
Large Oblong tablets 21x10x7mm 500 000 tabs/h
Effervescent tablets Ø20x5mm 150 000 tabs/h
Conveyor Material Approved FDA nickel aluminium and PU
Format part One part, easy to assemble without tools
Contact parts finishing RA ≤0,5 µm
Inlet Height with 60L hopper 1155 mm
Optional hopper 90L or custom
Outlet Height with iLift 2500 1855 mm (+/-5mm) - need to have a transversal connection part to the packaging machine
Outlet Height with iLift 3000 2355 mm (+/-5mm) - need to have a transversal connection part to the packaging machine
Total Height with iLift 3000 2965 mm (+/-5mm)
Floor dimensions 1685 mm x 760 mm
Frame parts Stainless steel 304 - brushed
Frame mounted on wheels Yes
Material certificate Available
IQ-OQ protocol Available

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