CUB-X – For OSD development and commercial production

The CUB-X is an innovative and versatile tablet inspection system, which can be used for OSD product & process development, as well as for IPC sample analysis and full batch inspection & sorting.
It is equipped with novel spectroscopy and laser technologies allowing for high-speed highly accurate non-destructive measurement of tablet thickness, API’s mass fraction and moisture content.

Key benefits
  • Easy and fast product format change-over
  • Easy process data exportation via OPC UA and/or batch reporting
  • GAMP and CFR21 compliant data storage and software
  • CE compliant
  • Simple chemometric recipe preparation
  • Expert assistance for chemometric models development

The CUB-X can measure tablet mass fraction for multiple ingredients – including moisture – at speeds up to 20.000 tablets/h using NIR-SRS spectroscopy, while tablets can be sampled at speeds up to 400 tablets/h for measurement of mass, thickness, diameter/length and hardness. This allows sampled tablets to be analyzed for porosity, dosage, and content uniformity, while all tablets are analyzed for API mass fraction.

 

EMBEDDED TECHNOLOGIES

  • High-precision Tablet Laser Profiler

A laser line-scanning sensor profiles each tablet, while passing under the sensor, measuring its thickness with a precision of 50 µm. The tablet laser profiler also verifies the correct position and orientation of the tablet on the conveyor belt before it passes under the NIR-SRS sensor.

  • NIR-SRS spectroscopy

Each tablet is inspected by the multipoint NIR-SRS (Near-Infra-Red Spatially Resolved Spectroscopy) probe at a high frame rate, allowing multiple spectral acquisitions per tablet. An accurate prediction of one or multiple ingredients’ mass fraction – including water – is then done by chemometric modelling. The SRS technology allows to cover a larger tablet surface and a deeper measurement penetration compared to single-point NIR reflection techniques, resulting in more accurate prediction of the CQA’s.

  • Embedded high-speed 4P tablet testing

Samples can be sent to an embedded 4-parameter tablet tester at a rate of up to 400 tablets/h, measuring tablet mass, thickness, diameter/length, and hardness. The high sampling rate is achieved thanks to a purpose-designed sampling gate, which feeds tablets one by one directly to the measurement instruments

 

Maximum inspection speed 20.000 tablets/h
Maximum sampling rate 400 tablets/h
Minimum product width 4 mm
Maximum product width 24 mm
Minimum product height 3 mm
Maximum product height 10 mm
Thickness measurement accuracy ± 0,05 mm
Mass accuracy ± 1 mg in stable environment
Hardness measurement accuracy ± 2 N (4-400 N range)
Length measurement accuracy ± 0,1 mm
Air extraction Integrated Hepa filter H13
Requested compressed air Min 500 L/min - Min. 6 bar
Nosie level ≤70 dB (A)
Power supply 380 V 3ph + N + PE
Frequency 50 Hz / 60 Hz
Polymer contact parts FDA approved

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